Krohne UFM 500 EN User Manual

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3/98
software version 6.97.003.00
ALTOSONIC
Ultrasonic
Flowmeters
Installation
and
operating
instructions
UFM 400 K/F
UFM 500 K/F
7.30787.32.0
UFM 500 K, DN65 – 3000 (2½” – 120”)
UFM 500 K, DN25 – 50 (1” – 2”)
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Summary of Contents

Page 1 - Flowmeters

3/98software version 6.97.003.00ALTOSONICUltrasonicFlowmetersInstallationandoperatinginstructionsUFM 400 K/FUFM 500 K/F7.30787.32.0UFM 500 K, DN65 – 3

Page 2 - Contents

102.3.2 Current output I• The current output I can be used passively or actively. If used passively it is galvanically insulated from all otherinput

Page 3 - Part E Index

11In case the meter is to be connected to a functional extra-low voltage source of ≤ 18 VDC, protective separation inconformity with VDE 0100, part 41

Page 4

12Part B Signal converter UFC 500 ...4. Operation of the signal converterThis section 4 is repeated in the form of pull-out condensed operating instr

Page 5 - (1 beam)

134.2.2 Overview of functionsPossible direction of keys in menu levels and sub-levelsThe flashing part of the display (cursor) can be changed, here i

Page 6 - > 5 m

144.2.3 Function of keysThe gray areas in the following text represent the flashing part of the display, the cursor.To startMeasuring mode Operating

Page 7

15Changing the numbers.4.2.4 Example for setting the signal converterDisplayKeys1st line 2nd lineExplanation↑6.0000E 1 PuLSe/min↑3.6000E 3 PuLSe/hr→3

Page 8 - Binary Current

164.2.5 RESET / QUIT Menu, reset totalizers and delete error messagesResetting totalizersDisplaying and deleting error messagesKeys Display Descripti

Page 9

174.3 Setting table• • •

Page 10

18≤≤• • • •

Page 11

19≤ ≤≤ ≤≥≥≥≥≥≤

Page 12 - UFC500KROHNE

ContentsPart A System installation and start-up1. Installation in the pipeline 5-71.1 Preliminary information 5-61.2 Pipe flanges 61.3 Grounding 6

Page 14 - STORE YES

214.3 Error messages4.3.1 Description of error messages as shown in displayThe following list gives all errors that can occur during process flow me

Page 15

224.3.2 Error display during measuring (display) modeIn the setting level under fct. 3.2.6 ERROR MSG. (error messages), it is possible to select whet

Page 16

23Fct. 3.1.3 Full-scale range Q100% for reverse flowThis function will only appear during setting if “YES”has been set under fct. 3.1.2.• Unit: see s

Page 17 - 4.3 Setting table

245.6 Internal electronic totalizer• The internal electronic totalizer counts the volume in mathematically determined volumetric units. These numeri

Page 18

255.7 Current output I5.7.1 Application I (fct. 3.3.1)Application I Settingvia fct. 3.3.1 or 3.4.1Other functionsset via fct. 3.3.7 to 3.3.9Characte

Page 19

265.7.3 Characteristics of current output II1IImaxI100%100MaxQforward%Qreverse%01 flow direction%I2F/R operationImaI100%100MaxQforwardQreverse%0100Ma

Page 20

27IImaI100VmaxMax0Sound velocity measurementVminVsound(m/s)I0%I6100 Max %%0100MaxSwitched offII0%(Operation indicator)I4QforwardQreverseI5IImaxI100%Ma

Page 21

285.8 Frequency output F5.8.1 Application F (fct. 3.4.1)Application F Settingvia fct.3.4.1 or 3.3.1Other functionsset via fct.3.4.6 to 3.4.8Characte

Page 22

29Fct. 3.4.6 to 3.4.8 Low-flow cutoff SMURefer to sect. 5.10.Sound velocity measurement (see also sect. 5.17)• Set the minimum and maximum sound velo

Page 23

Part C Special applications, functional check and service6. Special applications 336.1 Use in hazardous areas 336.2 Empty measuring tube 336.3 Hig

Page 24

30Frequency output for flowrate Q = 100% (full-scale range) for F/R operation and setting in PULSE/UNIT (fct. 3.4.2 +3.4.3).The frequency at the outpu

Page 25

31Fct. 3.3.9 Cutoff “off” value for SMU-I(appears only if “YES” set in fct. 3.3.7).Range: 02 to 20 PERCENT of Q100%.This value must be greater than th

Page 26 - F/R changeover via F

32Fct. 3.6.7 Conversion factor Quantity FMSet the factor FM = quantity per 1 m3.Volumetric unit Factor FMSettingCubic meters (m3)1.01.00000 E 0Liters

Page 27 - With 1 indicating instrument

33Part C Special applications, functional checks and service6. Special applications6.1 Use in hazardous areasThe ALTOSONIC UFM 500 K-Ex ultrasonic f

Page 28

347. Functional checks7.1 Test functions of UFC 500... signal converter fct.2.1 to 2.57.1.1 Display test, fct. 2.1• Select function 2.1 as describ

Page 29 - F/R changeover via I

357.3 System check-outAlways switch off power source before connecting and disconnecting cables!The test points in the grey-colored boxes can only be

Page 30

36continuedyesyesCheck direction of flow, see sect.5.4. Do all receiver instrumentsdeflect in the right direction?Do receiver instruments indicatethe

Page 31

378. Service8.1 Replacement of electronic unit of signalconverterReplacement of electronic unitsThe electronic unit UFC 400/S can be used as replace

Page 32

388.4 Turning the display circuit boardTo ensure horizontal positioning of the display irrespective ofthe location of compact flowmeters UFM 500 K (e

Page 33

39Part D Technical data, measuring principle, block diagram10. Technical data10.1 Versions, measuring ranges, accuraciesVersionsCompact systems (K

Page 34

4How to use these Operating Instructions• These installation and operating instructions aredivided into 5 parts for easy use.• Only Part A (pages 4 -

Page 35 - 7.3 System check-out

4010.2 Primary head UFS 500Flange connections Body pressure ratingto DIN 2501DN 25 to 50: PN 40DN 65 to 150: PN 16DN 200 to 1000: PN 10DN1200 to 200

Page 36

41Current output (term. I+, I, I ⊥) Galvanically insulatedFunctions• continuous flowrate measurement;• measurement of sound velocity to determine (c

Page 37

42Local display, at UFC 500 onlyDisplay functions 3-line back-lit LCDactual flowrate, sound velocity, forward, reverse and sum totalizers (7-digit), e

Page 38

4310.4 Dimensions and weights UFM 400 / 500 single beamDimensions in mm (inches in brackets )* Dimension b for compact systems: see tables (next page

Page 39

44UFM 400 / 500 single beamDimensions in mm (and inch)Flangeto DIN 2501MetersizeFlangeratingBodypressurerating inbar (psig)ab*defdia. Dn x dia. d2(n =

Page 40

4510.5 Dimensions and weights UFM 400 / 500 double beamDimensions in mm (inches in brackets)* Dimension b for compact systems: see tables (next page)

Page 41

46UFM 400 / 500 double beamDimensions in mm (and inch)Flange (standard)to DIN 2501MetersizeFlangeratingBodypressurerating inbar (psig)ab*d e fdia. Dn

Page 43 - DN100 to 3000 or 4” to 120”

4811. Measuring principleA sound wave travelling in the direction of flow of thefluid requires less time between one fixed point andanother than one

Page 44 - UFM 400 / 500 single beam

4912. Block diagrams12.1 Signal converter UFC 400 ...Signal converter UFC 400The UFC 400 consists of four functional groups.Functional group 1 gener

Page 45 - For pipe fitting

5Part A System installation and start-up1. Installation in the pipeline1.1 Preliminary information1.Location and position as required, but sensor axis

Page 46 - UFM 400 / 500 double beam

49Part E IndexKeyword Section No. Fct. No.AAbbreviations 2.3.1Ambient temperature 10.2BBar magnet 4.1+6.4Block diagrams UFC 400/500(F)12CCable lengths

Page 47

50Keyword Section No. Fct. No.MMagnetic sensors 4.1+6.4Main menu(s) 4.3 1.0, 2.0,3.0+4.0Mass measurement, seeuser-definedunit4.3+5.15 3.6.6 to 3.6.8Me

Page 48

50- quantity factor- text- time factor5.145.145.143.6.73.6.63.6.8US path 1 + 2 4.4 ERROR LISTVv = flow velocity 4.3+5.3 4.1VDE 0100 1.3.1, 1.3.2,2.1.2

Page 49

6(Suggestions for installation continued):1.2 Pipe flangesFlange spacingRefer to dimensional drawings (section 10.4 and 10.5),in addition allow for t

Page 50 - Part E Index

7❹ Grounding with measuring ground M for separatesystem flowmeters UFM 400 F / UFM 500 FDo not connect up protective conductor PE incorporatedin the p

Page 51

82.1.2 Connection to power• Note information given on the instrument nameplate(voltage, frequency)!• Electrical connection in conformity with VDE 010

Page 52

92.2.3 Connections diagrams1-beam system, sensor cable MR 02UFM 400 F, all meter sizesUFM 500 F, meter size ≤ DN 40 / ≤ 1½”2-beam system, sensor cabl

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