Krohne OPTIMASS with MFC 300 EN User Manual

• 1000 Series Twin Straight Tube Coriolis Mass Flowmeter• 2000 Series Twin Straight Tube Coriolis Masss Flowmeter• 3000 Series Single Z Tube Coriolis

101 Horizontal intalation with flow from left to right2 Vertcial installation with flow uphill3 Angled installation with flow uphill4 Horizontal insta

1001 indicates status messages, if any2 Marker indicates position in the menu/function lists3 Higher-level menu (with No. in Setup Menu only)4 Indicat

10110.2 Time-Out FunctionOperator Control ModeAfter 5 minutes without key op., return to meas. mode, without acceptance of prev. changeddata. Test Men

10210.3 Menu StructureA1 LanguageA2 TagA3 ResetA4 Analogue OutputsA5 Digital OutputsA6 GDCIR InterfaceA7 Zero CalibrationA8 Operation ModeA3.1 Reset E

103B Ctd...C SetupC1.1 CalibrationC1.2 DensityC1.3 FilterC1.4 Sys tem Contr olC1.5 Self TestC1.6 InformationC1.7 Factory CalibrationC1.8 SimulationC3.

104A Quick SetupRef Display Description & SettingsA1 Language Description as for C 6.2.1A2 Tag Description as for C 6.1.1A3 ResetA3.1 Reset Errors

105B Test levelRef Display Description & SettingsB1 SimulationB1.1 Mass FlowSet Value:Confirm with gkey and set/edit value. Confirm with gAt promp

106C Setup levelRef Display Description & SettingsC1 Process InputC1.1 CalibrationC1.1.1 Zero CalibrationDisplay of current zero value, continue w

107Ref Display Description & SettingsC1.4 System Control Ctd...C1.4.3Sys CtrlMax LimitDefines the maximum value for the process control condition

108Ref Display Description & SettingsC1.7 Factory Calibration ctd...C1.7.19 CF16Displays the sensor calibration coefficients (not Cf9 or Cf10)C1.7

109Ref Display Description & SettingsC 3.x Current output X ctd...C3 x.6 Range 0 … xx.xx (format and unit depends on measured variable, see C3 .x.

11OPTIMASS 8000 / 8300 / 8010 -180°C...230°C and 100 to 26,000 kPaOPTIMASS 9000 / 9300 / 9010 0°C...350°C and 100 to 26,000 kPaIf the primary seal fa

110Ref Display Description & SettingsC 3.x Frequency output Xctd...C 3.x.4 Measurement•Volume flow rate•Mass flow rate•Temperature•Density•Diagnos

111Ref Display Description & SettingsC 3.x.2 Pulse widthAppears only when "fixed“ activated in Fct. C 2.x.1 Pulse Shape, seeabovexxx.xx msset

112Ref Display Description & SettingsC 3.x.13 Simulation For sequence, see Test Level Menu, Fct. B 1In the following descriptions of the outputs/i

113Ref Display Description & SettingsC 3.x Control input XC 3.x.1 Mode•off•zero output + stop cnt.(not display)•stop all counters•stop counter 1,

114Ref Display Description & SettingsC5 I/O HARTC5.1 PV isDisplays the HART PV. The PV is always as per the HART current out-putC5.2 SV isSets the

115Ref Display Description & SettingsC.6.3 Display ctd...C 6.z. 3 Range Unit and format depend on measured quantity selected under C 4.z.2C 6.z. 4

116Ref Display Description & SettingsC6.6.4 Password Quick SetActivates 4-character password for changes in the Quick Setup Menu.0000 deactivates

117Ref Display Description & SettingsC 6.7.16 Density• kg/m³•kg/l•lb/ft³•lb/gal • SG•API•user-defined unit (free unit)C 6.7.17 Text free unit•appe

11810.5 Description of FunctionsOperation Mode (Menu A8)The meter may be put in a STANDBY In this state all outputs go to their off state and the mass

119Zero Calibration (Menu C1.1.1)Following checks on the installation for soundness, it is necessary to set the zero point on themeter prior to use.Al

12OPTIMASS4OPTIMASS 10004.1 Specific Installation Guidelines• Tighten flange bolts evenly.• Observe the pipe end loads as shown in s. 4.6• It is permi

120B) Manual AdjustmentUnder certain conditions, it may not be possible to adjust the zero point. These can include sit-uations where:• The medium is

1211 Point CalibrationThe options are: Empty, Pure water, Town water and Other. Select with  or and press gIfyou select “Other” you will need to ent

122CALIB FAIL - the density calibration has failed. There are several reasons for this condition:• Not in measuring mode• The 2 points are too close•

123Temperature Density Temperature Density°C °F kg/m3 lb/ft3 °C °F kg/m3 lb/ft30 32 999.8396 62.41999 22.5 72.5 997.6569 62.283720.5 32.9 999.8712 62.

124Temperature Density Temperature Density°C °F kg/m3 lb/ft3 °C °F kg/m3 lb/ft345 113 990.2427 61.82085 63 145.4 981.7646 61.2915745.5 113.9 990.0341

125Density Mode (Menu C1.2.02)There are 3 density modes available, which can be selected here.Actual:The meter measures and then displays the actual d

126Pressure Suppression The Pressure Suppression feature eliminates any influences on the measurement result ofsudden termination of flow, for example

127123412Low Flow Threshold34Pressure Supression Settings of these parameters depend on actual process conditions and characteristics of thepipework a

128TimeFlowSave Settings (Menu C6.6.2)With this function it is possible to save a copy of the complete device data into a storage area.Backup 1: Saves

129Time Constant In order to deal with fluctuating flows through the meter, measurements taken from the sen-sor are digitally filtered in order to sta

13Flanges all 316 / 316 L dual certified.Hygienic Connections are 316LOptional heating jacket 316 / 316LNote: Outer cylinder is in contact with heatin

13011.1 Diagnostic functionsThe following diagnostic functions are available in the TEST level Menu B2.Temperature (menu B2.6):• Displays temperature

13111.2 Functional Tests and TroubleshootingMin. and Max. recorded temperature (menu C1.9.1 & C1.9.2):Records the maximum values of temperature an

132Zero Problems• Perform auto zero, observe the displayed value, it should be stable and lower than +/- 0.5%• If the result is bad carry out the foll

13311.3 Driver or Sensor Coil FaultTypical inductance and resistance values: • The above data are provided as a rough guide only.• Damaged magnet coil

134• The above data are provided as a rough guide only.• Driver = White / Brown • Sensor A = Orange / Black. Sensor B = Grey / Blue• RTD = Red / Purpl

135• The above data are provided as a rough guide only.• Driver = Black and Grey. • Sensor A = White and Yellow. Sensor B = Green and Purple.• RTD = R

13611.4 Replacing the Sensor or Converter ElectronicsIf a failure occurs in one the above electronics, these can be easily replaced with the minimumdo

137Situation Cause Possible ActionSE data invalid:The calibration parameters stored in theSE are invalid. Most likely causes:• It’s a virgin SE that i

138Display Messages Description Possible causes, remedial actionStatus: F_ _ _ _See texts below)Operational fault in device• mA output A3.5 mA• Statu

139Display Messages Description Possible causes, remedial actionFatal Error Fault in Electronics Replace ElectronicsWiring Error Fault in wiring (in

14These loads are roughly equivalent to the max axial loading allowed in an un-radiographed buttweld in a 316L schedule 40 pipe.Loads given are maximu

140Display Messages Description Possible causes, remedial actionSE Data DifferentSensor electronics configuration doesnot match MFC300Sensor or conve

141Display Messages Description Possible causes, remedial actionStatus: C _ _ _ _see texts belowOutput values in part simulated or fixedChecks in pr

142OPTIMASS12ADDITIONAL INFORMATION12.1 External Standards and CodesThe OPTIMASS range of mass flowmeters comply with some, or all, of the following s

143Company: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Address: . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

144

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146AustraliaKROHNE Australia Pty Ltd Quantum Business Park10/287 Victoria RdRydalmere NSW 2116TEL.: +61 2 8846 1700FAX: +61 2 8846 1755e-mail: krohne@

151 Measuring tubes (PED & CRN 15/25) and outer cyclinder 316 (100 barg PED option) PN100,DIN2637, PN1002 CRN S40 measuring tube3 CRN S30 measurin

164.7 Heating and insulationThere are several ways to heat the meter. In most cases heating is unnecessary as the meteris designed as such that very l

171 Temperature at centre of measuring tube2 Time (hours)Cooling: please consult KROHNE if cooling medium is to be used in the heating jacket.Importan

18Minimum flow rate Depending on measuring error required.4.8 Purge Port Meters and Burst Disc MetersPurge Port OptionsIf the purge port option was se

191 Compact version2 Remote VersionDimensionsFlanged versions12B2DDEAAFGGHIB1

2

20Metric (mm)DN15DN 15 PN40DN 25 PN40DN 15 PN100DN 25 PN100½" ASME 150½" ASME 300½" ASME 600¾" ASME 150¾" ASME 300¾" ASM

21Imperial (Inches)DN15DN 15 PN40DN 25 PN40DN 15 PN100DN 25 PN100½" ASME 150½" ASME 300½" ASME 600¾" ASME 150¾" ASME 300¾&quo

22Hygienic versions Metric (mm)Meter 15 25Conn DN25 1” DN40 1½”DIN 11851DIN 32676DIN 11864-2Tr-Clamp (ISO)Tri-CloverSMSIDFRJTDIN 11851DIN 32676DIN 118

23Imperial (inches)Meter 15 25Conn DN25 1” DN40 1½”DIN 11851DIN 32676DIN 11864-2Tr-Clamp (ISO)Tri-CloverSMSIDFRJTDIN 11851DIN 32676DIN 11864-2Tr-Clamp

24Meter size DN15 DN25 DN40 DN50Metric (mm)A 30 ±1.0 65 ±1.0B 30 ±1.0 65 ±1.0Imperial (inches)A 1.2 ±0.04 2.5 ±0.04B 1.2 ±0.04 2.5 ±0.04Meter size DN1

25OPTIMASS5OPTIMASS 2000Note:For additional temperature limits in hazardous area applications, reference should be made tothe publication “Guidelines

26Flanges:PN160/250 and ASME 900/1500 are duplex stainless steel (UNS 531803). All other flanges are316 / 316 L dual certified (optional UNS 531803).N

27Meter data plates are stamped with maximum pressure rating at both 20°C (68°F) and maxi-mum operating temperature of connection or primary tube, whi

281 Measuring Tube PED certification2 Measuring Tube FM certification3 Measuring Tube CRN & CSA certificationFlangesDIN flange ratings based on EN

29Unless specifically requested, internal surfaces are not polished and no warranty is made as tothe surface finish. If polishing option and /or EHEDG

3OPTIMASSCONTENTS1. Safety Instructions1.1 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30Liquid / Steam heating jacketThe meter can be supplied with a heating jacket. This jacket is designed to minimise the differ-ential stress across th

311 Temperature at spigot end of measuring tubes2 Time (hours)0 0.5 1 1.5 2 2.5 21OCOF140 284120 248100 21280 17660 14040 10420 680320 0.5 1 1

325.8 Purge Port Meters and Burst Disc MetersPurge Port OptionsIf the purge port option was selected at time of order, then your meter will be fitted

33Dimensions (Flanged versions)DC2BEAHDC1BEAFHG121 Compact version2 Remote Version

34Metric (mm)DN100DN 100 PN40DN 150 PN40DN 100 PN63DN 150 PN63DN 100 PN100DN 150 PN1004” ASME 1504” ASME 3004” ASME 6004” ASME 9006” ASME 1506” ASME 3

35Imperial (inches)DN100DN 100 PN40DN 150 PN40DN 100 PN63DN 150 PN63DN 100 PN100DN 150 PN1004” ASME 1504” ASME 3004” ASME 6004” ASME 9006” ASME 1506”

36Purge PortHeating JacketS100 S150 S250All flanges All flanges All flangesmmA 254 ±2.5 355 ±2.5 444 ±2.5B 178 ±2.0 228 ±2.0 208 ±2.0C 28 ±2.0 28 ±2.0

37OPTIMASS6OPTIMASS 30006.1 Specific Installation GuidelinesThe OPTIMASS 3000 is a single Z Shaped Tube Meter. During installation, the following gene

38Flanged and Tri-clamp MetersWhen installing these meters ensure that the pipework is supported behind the process , sothat no unnecessary stress is

39Note :The outer casing is in contact with the heating medium.6.4 Secondary Pressure containmentThe OPTIMASS 3000 meters are supplied with secondary

46.3 Pressure Equipment Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .386.4 Secondary Pressu

40Flanged connections as per DIN 2501 (metric)1 ASME 6000 lbs with HC22 measuring tube2 ASME 600 lbs with 316L measuring tube3 DIN 2636 PN634 ASME 300

416.6 Heating and insulationAll secondary containment and heated jacket parts are 316L, except the ¼" NPT Female con-nections, which are 316. Max

426.7 Purge Port Meters and Burst Disc MetersPurge Port OptionsIf the purge port option was selected at the time of order, then your meter will be fit

43WeightsWeight of OPTIMASS 3000 sensor fitted with a typical standard connection in kg (lbs)6.8 Technical DataNominal Flow RatesMaximum flow rate Typ

44Dimensions 1 Compact version2 Remote VersionAll dimensions (mm)S/H 01 S/H 03 S/H 04A1 1 1B 160C 60D1 348D2 269E 123.5F 137G 98.5H 156I 180K 132Measu

45www.krohne.comDimension of A in mm & inches for all available process connector lengthsAConnection type mm inches¼” NPT 256 ±3 10.1 ±0.1ASME 150

46OPTIMASS7OPTIMASS 7000Note:For additional temperature limits in hazardous area applications, reference should be made tothe publication “Guidelines

477.4 Secondary Pressure ContainmentThe OPTIMASS 7000 meters are supplied (as standard) without certified housings that have atypical burst pressure &

48Titanium Tubes and optionalsecondary pressure containment100 bar at 20°C or 1450 psi at 68°FDe-rated to63 bar at 150°C or 580 psi at 300°F (06...25)

491 Standard tube and outer cyclinder 316(100 barg PED option) with PN100 flanges (sizesT06...T25)2 Standard tube and outer cyclinder 316(100 barg PED

59.8.2 Pulse & Frequency Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .849.8.3 Status Output and Li

501 Standard tube and outer cyclinder 316 (100 barg PED option) with ASME 600 lbs flanges(sizes T06...T25)2 Standard tube and outer cyclinder 316(100

51Size Max Force: FlangesMax Force: HygienicConnectors06 S 19 kN 1.5 kN10 H/S 25 kN 2 kN15 H/S*38 kN 5 kN25 H/S 60 kN 9 kN40 H/S 80 kN 12 kN50 H/S 80

527.7 Heating and insulationThere are several ways of heating the meter. In most cases heating is unnecessary as themeter is designed as such that ver

53Important:Always heat the jacket to working temperature before flowing product through the measuringtube.Avoid the use of fluids that can cause crev

54Heating Times (based on heating jacket operating at maximum temperatureOPTIMASS 7000 T10...T250 2 4 6 8 10 12 14 16 18 20 22 24 21OCOF14

550 2 4 6 8 10 12 14 16 18 20 22 24 21OCOF140 284120 248100 21280 17660 14040 10420 680320 2.0 4.0 6.0 8.0 10.0 12.0 14.021OCOF100

567.8 Purge Port Meters and Burst Disc MetersPurge Port Options:If the purge port option was selected at time of order, then your meter will be fitted

571 Compact version2 Remote versionWeights (PN40 Flanges) 06 10 15 25 40 50 80Compact with aluminium MFC300Kg 18 22 25 37 82 147 262lbs 40 49 56 82 18

58Hygienic versions DImperial (inches) S/T 06 S/T/H 10 S/T/H 15 S/T/H 25 S/T/H 40 S/T/H 50 S/T/H 80A 4 4.5 6.7 8.7 10.8B1 12.2 12.5 13.6 14.6 15.6B29.

59Hygienic connections: adapter versions (Tri-Clover & Tri-Clamp)Tri-Clover DTri-ClampDIN 32676DTri-ClampISO 2852Dmm inches mm inches mm inches06

6OPTIMASS1SAFETY INSTRUCTIONSCongratulations on purchasing this high quality product. To get the best out of your massflowmeter, please take some time

60Heating JacketMetric (mm)10 15 25 40 50 80Connection size 12 25A 115 ±1 142 ±1 206 ±1 254 ±1 305 ±1F60G 98.5TitaniumB 36 ±1 51 ±1 100 ±1 90 ±1 175 ±

61Purge Port (optional)Metric (mm)S/T 06 S/T/H 10 S/T/H/A 15 S/T/H/A 5 S/T/H/A 40 S/T/H/A 50 S/T/H 80A65 30 65B 30 65Imperial (inches)A 2.6 1.2 2.6B

62OPTIMASS8OPTIMASS 8000/90008.1 Specific Installation Guidelines• Tighten flange bolts evenly.• Do not stress the sensor mechanically. Clamp and supp

63Flanges:DIN flanges to EN1092-1. Note also pressure / temperature limits for measuring tubes aboveProcess TemperatureRT 27ºC (80ºF)Up to50ºC (122ºF)

64Pressure/temperature de-rating (deg C)0100125150175200225P (barg)020406080100120P (barg)-200 -150 -100 0 50 100 150 200 250 300051015202530T (OC)P (

65-328 -238 -148 32 122 212 302 392 482 572T (OF)6620145018122175253829003623P (psig)0290580870116014501740P (psig)072145217290362435P (psig)507123456

668.6 Hygienic and Sanitary Connections (all sizes)Maximum pressure: 10 barg at 150°C or 145 psig at 302°F Maximum pipe work forcesForces exerted on t

678.7 Heating and InsulationInsulationOPTIMASS 8000Where insulation is required a variety of materials may be used to insulate the meter. Caremust be

681 Process Connections2 Heating Connections3 Optional Drain/VentOPTIMASS 9000 The OPTIMASS 9000 is supplied with factory fitted insulation or heating

698.8 Purge Port Meters and Burst Disc MetersPurge Port OptionsIf the purge port option was selected at time of order, then your meter will be fitted

71.5 Explanation of Symbols Used The following is a guide to the meaning of the symbols used in this handbook.The symbols fallinto two types. The rect

70Materials of construction8.9 Technical DataMaximum Flow RatesWeightsWeight of OPTIMASS 8000/9000 sensor fitted with a typical standard flange in kg

71Installation Lengths (mm):N 1092-1 Material15 25 40 80 100DN15 DN25 DN25 DN40 DN40 DN50 DN80 DN80 DN100 DN100 DN150PN40 S/S 370 370 500 500 600 600

721 Process Connection2 Heating Connection3 Optional Drain/Vent1Size L M N P R S T15 420 310 330 200 411 138 24025 540 439 380 250 464 138 26040 640 5

73OPTIMASS9MFC 300 CONVERTERYour measuring device is delivered ready to operate. Operating data have been factory set toyour order. The signal convert

741 Cover, electronics compartment2 Cable entry for inputs/outputs3 Cable entry for power4 Cover for terminal compartment for power supply and inputs/

750 Cover, electronics compartment1 Locking screw, 1/2 turn left/right to open/close cover (2) 2 Cover for the three separate terminal compartments fo

76Power Connection (Compact & Field versions)Power Connection (Wall Version)Power Connection (19” Rack Version)NLD-DC-CB-BA+A-A11212431 Earth Ter

77Warning: The signal converter MUST be properly grounded to avoid shock hazard.After connecting the power supply, close the plastic cover MUST as sho

789.6.2 MFC 300 W1. Turn the locking screw clockwise on the bottom panel to gain access to the connectioncompartments.2. Open the flap marked “Sensor”

799.6.3 MFC 300 RThe 19” rack mount version of the MFC 300 uses a multi pin connector that plugs into the rearof the unit. The designated connections

8OPTIMASS2INSTRUMENT DESCRIPTION2.1 Scope of DeliveryWhen unpacking your meter, please ensure that no visible damage has occurred during trans-portati

80CG32* _ _ 4 _ _ 1 Converter type designation2 Power3 Display Version4 I/O Version5 First option module for terminal A6 Second option module for

819.7.3 Modular I/Os (input/output versions)• The grey boxes denote freely selectable option modules for terminals A and B.• Terminal A+ functions onl

82TerminalsI/Os CG-No D- D C- C B- B A- A A+ModularOption4__Pa/ Sa(changeable)Ia+ HART®activemax. 2 option modules forterm. B + A: Iaor Pa/ Saor Ca8__

839.8 Operating Data I/O9.8.1 Current OutputDepending on the version, the outputs and inputs to be connected passively or actively and / orto NAMUR EN

84Passive Mode:requires external power source: Uexta32V DC Uo1.5V @ 10 mA:Ia20 mA at fa10 kHz (overflow up to fmax a12 kHz) Ia100 mA at fa100 Hz Activ

859.8.3 Status Output and Limit SwitchesDepending on the version, the outputs and inputs to be connected passively or actively and/orto NAMUR EN 60947

86Passive Mode:requires external power source:Uexta32V DC:Uon19 V DC Uoff2.5 V DCActive Mode:uses the internal power supply:Unom24 V DCInom16 mANAMUR

879.9.2 Basic I/O Connection Diagrams9.9.1 MFC 300W connection blockOpen-circuit and short-circuit monitoring in accordance with EN 60947-5-6 (NAMUR)

88A+A-AmA24VDC-+UextBB-1A+A-AmAUext-+XX-=Uext245Ia 22mARLa 1 KHART®connectionSee P.73DRD-Uext=0 0 0Σ3I a 22mAUexta 1 KR= 1.2 K / 0.5 WOnly necessar

899.9.3 Modular I/O and Fixed I/O Connection DiagramsTerminals A, B, C or D are marked with X, depending on the MFC version. Please refer to thetables

9OPTIMASS3INSTALLATION GUIDANCE3.1 General Installation InformationThe OPTIMASS mass flow meters provide high accuracy and excellent repeatability. N

900 Current Output Active Ia HART®1 Current Output Passive Ip HART®2 Pulse / Frequency Output Active Pa3 Pulse / Frequency Output Passive Pp4 Status O

919.9.4 HART®In the Basic I/O, the current output at terminals A+ / A- / A is always HART capable!In the Modular I/O, only the current output module f

929.10 Dimensions and WeightsMFC 300 C MFC 300 F 1231235784564Dimensions WeightsItem mm inches mm inches1202 8.0 Al 4.2 kg 9.3 lb2120 4.7 SS 9.5 kg 20

93MFC 300 W MFC 300 F Wall & Pipe Mount112323Dimensions WeightsItem mm inches mm inches1198.3 7.8 2.4 kg 5.3 lb2138.1 5.43298.7 11.8DimensionsItem

94MFC 300 W Wall & Pipe MountDDimensionsItem mm inches mm inches1@ 9 @ 0.456.3 2.5264 2.5640.2316 0.6764 2.54 60.2898 3.8512345678

95VersionsStandardMFC 300 CMFC 300 FMFC 300 WMFC 300 RCompact VersionField Housing VersionWall Mount Version19” Rack VersionAll versions with HART Dis

96Display and operator controlType Graphic display (backlit – white) 128 × 64 pixels / 59 × 31mmDisplay functions 4 pages (page through with )•pages

97Pulse / frequency outputFunction•When set as frequency output: Mass and volume flowrate, flow velocity, temperature, concentration, con-centration f

98Power supply AC Version DC Version AC/DC versionVoltage range (without changeover) 100...230 V AC 12...24 V DC 24V AC 24V DCTolerance band -15% / +1

99OPTIMASS10START-UPBefore connecting to the power supply, check that the system has been correctly installed inaccordance with the relevant sectionsT