Krohne OPTIMASS with MFC 05x EN User Manual

©KROHNE 06/05 7.02233.24.00Installation and operatinghandbookOptimass Series of Mass Flowmeters and050/051 ConvertersSubject to change without notice

Installation and Operating Instructions OPTIMASS 9 1.2 OPTIMASS 7000 Single Straight Tube Meter 1.2.1 Specific Installation Guideline

Installation and Operating Instructions OPTIMASS 99 6.5 Spares Description Part No Converters Complete Display Ex + Non Ex X2132750100

Installation and Operating Instructions OPTIMASS 100 Terminal Labels for MFC 050 Housing Pack of 10 Opt 1: 1 x 4-20 mA, 1 x Pulse, 1 x C

Installation and Operating Instructions OPTIMASS 101 7 External Standards and Codes 7.1 Standards The OPTIMASS range of mass flow meters c

Installation and Operating Instructions OPTIMASS 102 7.2 Declaration of Conformity

Installation and Operating Instructions OPTIMASS 103 7.3 PED Certificate

Installation and Operating Instructions OPTIMASS 104

Installation and Operating Instructions OPTIMASS 105 8 Device Configuration sheet The following pages can be photocopied for your use when

Installation and Operating Instructions OPTIMASS 106 Notes

Installation and Operating Instructions OPTIMASS 107 9 Declaration of Cleanliness Certificate Returning a device for testing or repair to

AustraliaKROHNE Australia Pty Ltd Quantum Business Park10/287 Victoria RdRydalmere NSW 2116TEL.: +61 2 8846 1700FAX: +61 2 8846 1755e-mail: krohne@kro

Installation and Operating Instructions OPTIMASS 10 1.2.4 Secondary Pressure containment The OPTIMASS 7000 meters are supplied with se

Installation and Operating Instructions OPTIMASS 11 Pressure/Temperature de-rating for SS and Hast. C22Metric DIN 2501 PN 4005101520253

Installation and Operating Instructions OPTIMASS 12 Pressure/Temperature de-rating for SS and Hast. C22ANSI 150 and 300 lbs050100150200

Installation and Operating Instructions OPTIMASS 13 1.2.6 Hygienic Applications The OPTIMASS 7000 series is available with a variety

Installation and Operating Instructions OPTIMASS 14 1.2.7 Heating and insulation There are several methods to heat the meter. In most

Installation and Operating Instructions OPTIMASS 15 Liquid / Steam heating jacket The meter can be supplied with a heating jacket. This

Installation and Operating Instructions OPTIMASS 16 OPTIMASS T10 to T25 - Heating Times 0.0 20.0 40.0 60.0 80.0 100.0 120.0 140.0 160.0

Installation and Operating Instructions OPTIMASS 17 OPTIMASS H & S 40 Heating Time 0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.

Installation and Operating Instructions OPTIMASS 18 1.2.8 Purge Port Meters and Burst Disk Meters Purge Port Options If the purge port

Installation and Operating Instructions OPTIMASS 19 1.2.9 Technical Data Nominal Flow Rates 06 10 15 25 40 50 80 Kg/h 950 2,700 1

Installation and Operating Instructions OPTIMASS 20 1.2.10 Weights & Dimensions Weights Weight of OPTIMASS 7000 sensor fitted

Installation and Operating Instructions OPTIMASS 21 Meter connection size Connection type Connection standard D in mm D in inches

Installation and Operating Instructions OPTIMASS 22 Heating Jacket Dimensions Titanium Hastelloy HJ Meter Size Connection Size ø A

Installation and Operating Instructions OPTIMASS 23 1.3 OPTIMASS 3000 (7100) Single Z Shaped Tube Meter 1.3.1 Specific Installation Gui

Installation and Operating Instructions OPTIMASS 24 Flanged and Tri-clamp Meters When installing these meters ensure that the pipework is

Installation and Operating Instructions OPTIMASS 25 1.3.4 Secondary Pressure containment The OPTIMASS 3000 (7100) meters are supplied wi

Installation and Operating Instructions OPTIMASS 26 1.3.6 Heating and insulation All secondary containment and heated jacket parts are 3

Installation and Operating Instructions OPTIMASS 27 1.3.8 Technical Data Nominal Flow Rates 01 03 04 Kg/h 15 100 350 Lbs/min 0.5 3.5

Installation and Operating Instructions OPTIMASS 28 1.3.9 Weights & Dimensions Weights Weight of OPTIMASS 3000 (7100) sensor fitt

Installation and Operating Instructions OPTIMASS 2 Contents 1 MECHANICAL INSTALLATION 6 1.1 General principles 6 1.1.1 Transport and Liftin

Installation and Operating Instructions OPTIMASS 29 Dimensions 7100 Flange Size ø A B std B Ex C None 256 104 120 N/A ANSI 150 2

Installation and Operating Instructions OPTIMASS 30 1.4 OPTIMASS 8000 / 9000 Meter with Twin U Measuring Tubes 1.4.1 Specific Installa

Installation and Operating Instructions OPTIMASS 31 1.4.4 Secondary Pressure containment The OPTIMASS 8000/9000 series sensors do not ha

Installation and Operating Instructions OPTIMASS 32 ANSI flanges to ASME B16.5. Note also pressure / temperature limits for measuring tu

Installation and Operating Instructions OPTIMASS 33 1.4.6 Hygienic Applications The OPTIMASS 8000/9000 series is available with a vari

Installation and Operating Instructions OPTIMASS 34 1.4.7 Heating and insulation Insulation OPTIMASS 8000 Where insulation is required

Installation and Operating Instructions OPTIMASS 35 1.4.8 Purge Port Meters and Burst Disk Meters Purge Port Options If the purge port o

Installation and Operating Instructions OPTIMASS 36 Flanged & Hygienic Connections Dimension A SIZE 15 SIZE 25 SIZE 40 SIZE 80

Installation and Operating Instructions OPTIMASS 37 Triclamp DIN32676 & ISO2852 Material SIZE 15 SIZE 25 SIZE 40 SIZE 80

Installation and Operating Instructions OPTIMASS 38 Insulated / Heated Jacket Meters Major external dimensions of insulating and hea

Installation and Operating Instructions OPTIMASS 3 4 PROGRAMMING THE CONVERTER MFC 050/051 52 4.1 Operating and check elements 52 4.2 OP

Installation and Operating Instructions OPTIMASS 39 2 Electrical Installation 2.1 Location and connecting cables Location Do not expose

Installation and Operating Instructions OPTIMASS 40 2.2.3 Power Supply Wiring MFC 051 Ex Slide the cover to the left to expose the po

Installation and Operating Instructions OPTIMASS 41 Shield is connected through the cable gland. 2.4 Hazardous Area requirements • H

Installation and Operating Instructions OPTIMASS 42 Output Option 1 Active status O/P 24V DC Pulse O/P (Passive) Input < 24V

Installation and Operating Instructions OPTIMASS 43 Input <24V DC 0V DC Contact Fig 5 : Binary input Fig 6 : Bin

Installation and Operating Instructions OPTIMASS 44 Output Option 2 Modbus Current Output Refer to communications handbook

Installation and Operating Instructions OPTIMASS 45 Output Option 5 Status Output (Passive) Control Input (Passive) Current Out

Installation and Operating Instructions OPTIMASS 46 2.5.2 Inputs / Outputs MFC051 The MFC 051 offers galvanically separated outputs in

Installation and Operating Instructions OPTIMASS 47 Output Option 3 In addition to the 1st 4...20mA, a control or binary input can be w

Installation and Operating Instructions OPTIMASS 48 2.6 Compact to Remote / Remote to Compact conversion instructions Conversion of the

Installation and Operating Instructions OPTIMASS 4 How to use these installation and operating instructions Congratulations on purchasing

Installation and Operating Instructions OPTIMASS 49 2.7.2 MFC051 Power Supply Operating Voltage : 100 – 230V AC (+10% / -15%) 24V DC

Installation and Operating Instructions OPTIMASS 50 3 Start-Up 3.1 Factory Set Parameters The mass flow meter leaves the factory ready

Installation and Operating Instructions OPTIMASS 51 3.3 Zero point adjustment After installation adjust the zero point. To do this, the

Installation and Operating Instructions OPTIMASS 52 4 Programming the Converter MFC 050/051 4.1 Operating and check elements The opera

Installation and Operating Instructions OPTIMASS 53 4.2 OPTIMASS MFC 050/051 Operating Concept

Installation and Operating Instructions OPTIMASS 54 4.3 Key functions Function of the keys Cursor The location of the cursor on the dis

Installation and Operating Instructions OPTIMASS 55 4.3.1 How to enter programming mode To start: Display Comments → Press Fct. 1 OPERA

Installation and Operating Instructions OPTIMASS 56 Examples The cursor (flashing part of display) has a grey background in the following

Installation and Operating Instructions OPTIMASS 57 To change numeric values Increase numeric value

Installation and Operating Instructions OPTIMASS 58 4.4 Table of programmable functions Fct. No Text Description and settings 1 OPERAT

Installation and Operating Instructions OPTIMASS 5 Unpacking the meter When unpacking your meter, please ensure that no visible damage has oc

Installation and Operating Instructions OPTIMASS 59 Fct. No Text Description and settings 2 TEST Main Menu 2. Test functions 2.1 DISPL

Installation and Operating Instructions OPTIMASS 60 Fct. No Text Description and settings 3 CONFIG Main menu 3 Configuration 3.1 BASIS

Installation and Operating Instructions OPTIMASS 61 Fct. No Text Description and settings 3.2.11 CONC.BY.VOL. Monitor concentration by v

Installation and Operating Instructions OPTIMASS 62 Fct. No Text Description and settings 4 I.O. CONFIG Main menu 4 Input/output config

Installation and Operating Instructions OPTIMASS 63 Fct. No Text Description and settings 4.5 PULSE OUT. Submenu 4.5 Pulse/frequency ou

Installation and Operating Instructions OPTIMASS 64 Fct. No Text Description and settings 4.6 ALARM. OUT Sub menu 4.6 Process alarm out

Installation and Operating Instructions OPTIMASS 65 Fct. No Text Description and settings 4.8 SYS.CTROL Submenu 4.8 System control 4.8.

Installation and Operating Instructions OPTIMASS 66 Fct. No Text Description and settings 5 FACTORY.SET Main menu 5 Factory settings 5.

Installation and Operating Instructions OPTIMASS 67 4.5 Reset / Quit Menu - Totalizer reset and status indication acknowledgement Total

Installation and Operating Instructions OPTIMASS 68 5 Description of Functions In all the following examples, a short notation is used

Installation and Operating Instructions OPTIMASS 6 1 Mechanical Installation 1.1 General principles The OPTIMASS mass flow meters pro

Installation and Operating Instructions OPTIMASS 69 Under certain conditions, it may not be possible to adjust the zero point, for insta

Installation and Operating Instructions OPTIMASS 70 Note: When changing from STOP into STANDBY the instrument will run through the START

Installation and Operating Instructions OPTIMASS 71 First (1st) Entered Sample Option: CAL Sample 1 Exit - Do not calibrate and exit (Do

Installation and Operating Instructions OPTIMASS 72 Density of water as a function of temperature Temperature in Density in Tempera

Installation and Operating Instructions OPTIMASS 73 Temperature in Density in Temperature in Density in °C °F kg/m3 lb/ft3 °C °F

Installation and Operating Instructions OPTIMASS 74 5.2 Menu 2 – Functional Checks Menu 2.0. contains a number of test functions. These

Installation and Operating Instructions OPTIMASS 75 Testing the pulse output Fct. 2.5 To test the pulse output, connect an external co

Installation and Operating Instructions OPTIMASS 76 Testing alarm output Fct. 2.7 This is a simple function that allows the alarm outp

Installation and Operating Instructions OPTIMASS 77 Viewing sensor signal conditions – Diagnose Fct. 2.9 Menu 2.9 allows the viewin

Installation and Operating Instructions OPTIMASS 78 5.3 Menu 3- Configuration Menu To access this menu, enter programming mode Display

Installation and Operating Instructions OPTIMASS 7 Examples Vertical mounting Horizontal mounting Upward sloping installa

Installation and Operating Instructions OPTIMASS 79 To set a time constant: e.g. 0.5 sec Display Key Line 1 Line 2 From 3.1.(2) Time

Installation and Operating Instructions OPTIMASS 80 Flow direction Fct. 3.1.4 This function allows the user to select the direction of

Installation and Operating Instructions OPTIMASS 81 Pressure Suppression Fct. 3.1.8 and 3.1.9 The Pressure Suppression feature eliminate

Installation and Operating Instructions OPTIMASS 82 Cyclic Display Fct. 3.2.1 The display can be programmed to cycle between all values

Installation and Operating Instructions OPTIMASS 83 Volume Total Fct. 3.2.5. Parameters for the volume totalizer are selected in this m

Installation and Operating Instructions OPTIMASS 84 Velocity: Fct. 3.2.12 This function provides an additional measurement parameter. T

Installation and Operating Instructions OPTIMASS 85 Menu 3.5 Passwords This menu contains all the settings to protect the configurati

Installation and Operating Instructions OPTIMASS 86 Menu 3.6 Settings This menu allows a Tag or ID number to be programmed. A combinatio

Installation and Operating Instructions OPTIMASS 87 Range Fct. 4.2.2. This allows the setting of the measurement range of the output.

Installation and Operating Instructions OPTIMASS 88 Alarm Output – Menu 4.6 Function Fct. 4.6.1. Any one of the following may be progr

Installation and Operating Instructions OPTIMASS 8 1.1.1 Transport and Lifting As the larger meters are heavy, care should be taken whe

Installation and Operating Instructions OPTIMASS 89 System Control – Menu 4.8 This menu allows the setting up of certain instrument fun

Installation and Operating Instructions OPTIMASS 90 Calibration – Menu 4.10 This menu allows the calibration of the current outputs. Thi

Installation and Operating Instructions OPTIMASS 91 5.5 Menu 5 - Factory Settings This menu allows the user to view certain informati

Installation and Operating Instructions OPTIMASS 92 Serial numbers – Menu 5.5 All the components that make up the complete instrument ha

Installation and Operating Instructions OPTIMASS 93 6 Service and Trouble Shooting 6.1 Diagnostic functions The following diagnostic fu

Installation and Operating Instructions OPTIMASS 94 6.2 Error Messages • Basic Errors: These errors are displayed independently of which

Installation and Operating Instructions OPTIMASS 95 6.3 Functional Tests and Troubleshooting Min. and Max. recorded temperature (menu 5.

Installation and Operating Instructions OPTIMASS 96 Zero Problems • Perform auto zero, observe the displayed value, it should be stable

Installation and Operating Instructions OPTIMASS 97 OPTIMASS 8000 / 9000 Inductance (mH) Resistance (Ohm) OPTIMASS Driver Sensor A/B

Installation and Operating Instructions OPTIMASS 98 6.4.2 Replacing the Back End Unscrew the front lid and undo the two screws holding t