Krohne UFM 610P EN User Manual

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Installation and
operating
instructions
ALTOSONIC
UFM 610 P
01/99
ALTOSONIC
UFM 610 P Portable system
The solution for Clamp-on Ultrasonic Flow Measurements
Compact light weight
All components in one carrying case
Extended diameter range
Pipe wall temperature measurement as a standard
7.30854.32.00
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1 2 3 4 5 6 ... 60 61

Summary of Contents

Page 1 - UFM 610 P Portable system

Installation andoperatinginstructionsALTOSONICUFM 610 P01/99ALTOSONICUFM 610 P Portable systemThe solution for Clamp-on Ultrasonic Flow Measurements

Page 2

102.2 UFM 610 P parts & accessoriesThe UFM 610 P is supplied in a rugged IP65 carrying case. The equipment is housed in a foam insert to giveadde

Page 3 - LIST OF CONTENTS

11By selecting keys 4, 7, 8 and 9 it is possible to change the velocity and volumetric flow reading. Press the key more than once tochange the display

Page 4

122.7.1 Transducer set "A"2.7.2 Transducer set "B" and "C"NOTE:The sensor blocks must always be placed in the guiderai

Page 5 - COUPLANT

132.7.4 Transducer set "B" and "C"There are two types of transducer block available that both fit into guiderail “B”. One pair fo

Page 6

142.9.2 Reflex mounting assembly - Transducer sets "B" and "C"2.9.3 Diagonal beam mounting hardware for transducer sets "B&

Page 7 - Figure 3

152.9.4 Diagonal beam mounting for transducer set "D"2.10 Ultrasonic couplantUltrasonic couplant must be used on the sensor face to interf

Page 8 - Figure 4

163. PROGRAMMING/MAIN MENUSwitch on...KROHNEPress 0 for EnglishPress 1 for FrenchPress 2 for GermanPress 3 for SpanishSerial 0000 v 2.003.1 Main

Page 9 - Figure 5

17Pipe wall thickness now appears on the display.After entering the pipe wall thickness, press ENTER.QUICK START yy-mm-dd hh:mm:

Page 10 - Figure 6

183.2.1 Attach sensorsThe instrument will now provide the user with details on the type of sensor to be attached to the pipe and the mode of operatio

Page 11

19READ FLOW now appears on the display.READ FLOW yy-mm-dd hh:mm:ss(ERROR MESSAGES APPEAR HERE)Battery 100%Signal 83%Temp + Total

Page 12

All rights reserved. No part of this publication may be copied or published by means of printing, photocopying, microfilm orotherwise without prior wr

Page 13 - Figure 9

20NOTE:Site Zero is always the QUICK START data, the name cannot be changed.Changing the data in any site is automatically saved when leaving this men

Page 14 - WEBBING STRAPS

213.3.6 Read flowSelecting Read flow now informs the user which sensor set shouldbe used, in which mode and the approximate maximum flow rate inthe u

Page 15 - Figure 12

223.4.1 Sensor setSelecting Sensor set gives the choice of using different sensors. The choices that are listed are A,B,C and D.TRANSDUCERS SENSOR F

Page 16

233.4.4 Exit and select default sensorSelecting EXIT will take you back to MAIN MENU.3.5 Data logger (see also KEYPAD OPTIONS-data logger)The data

Page 17

243.5.2 List block names /list block to viewThe blocks of data will now appear in groups of 10. Press theSCROLL key to find the block of data require

Page 18

253.5.5 Graph as axis maximumThe Y axis defaults to the maximum flow achievable with the sensors that have been selected from the data entered, but c

Page 19

263.5.7 ExampleIt may be that data has been recorded in blocks 1 to 7 but only information in blocks 1 to 3 are required. This is done byselecting 1

Page 20 -

27If Clear log is selected while the data logger is recording thefollowing message will appear.DATA LOGGER yy-mm-dd hh:mm:ssY

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28The heading Phone Number will appear.Select Connect using:, then Direct to Com 2. When this hasbeen selected the heading Com 2 Properties will appea

Page 22

29The data can be saved in any file or directory as a TEXT file. CAPTURE.TXT is a default name that can be changed. Make surea new file name is given

Page 23

LIST OF CONTENTS1. INTRODUCTION ...

Page 24 - (Log Name displayed here)

30Select Program Manager then Accessories.Now select Settings and Communications from the TerminalWindow.The following will be displayed.Check now th

Page 25

31Pressing Download Range to RS232 on the UFM 610 P will nowdisplay the following in the Terminal window. Press STOP whencomplete and escape.At this

Page 26

32For Data bits, Stop bits, Parity and New line, scroll down these options in the SET UP RS232 and press ENTER to bring upselection. Scroll down the o

Page 27

33When the 4mA is adjusted press ENTER. If the 4-20mA is notconnected then the instrument will still display the DAC numberbut display Error instead o

Page 28

343.9.3 Applications optionsUse the scroll key to select Application Options and press ENTER. SETUP UFM 610 P yy-mm-dd hh:mm:ssSet date &a

Page 29

35Pressing ENTER now will make the instrument search for atemperature signal. If this is not found then the display will readthe following.ATTACH SENS

Page 30

364. KEY PAD OPTIONSThe output options can only be adjusted/operated in flow mode.4.1 LoggerThe data logger can only be set up from flow mode and is

Page 31

37Memory free, List block names, Next block to view, View log as text, View log as graph, Units, Graph Y axis max, Clearlog and Exit are the same as d

Page 32

384.2.4 Flow at max. outputThis sets the output at the top end of the scale so that the maximum flow gives 20mA (or 16mA). The instrument automatical

Page 33

394.6 Options keyThis can only be used in flow mode. Scroll down the options thenpress ENTER to select.OPTIONS yy-mm-dd

Page 34

6. APPLICATION INFORMATION...

Page 35

404.6.2 Set zero flowOn some applications and in some conditions it may be thatalthough there is no flow the instrument may show a small offsetdue to

Page 36

414.6.7 Correction factorThis is a facility that can be used when errors occur due to lack of straight pipe or the sensors have been placed too close

Page 37

424.6.8.8 Signal up/DNThis value is in mV the maximum value being limited by the electronics to 2200, but must be greater than 800. There is anoption

Page 38

435. STATUS/ERROR/WARNING MESSAGESThere are three types of message that will appear and they are Status, Error and Warning. These messages appear und

Page 39

445.3.2 W2: Signal timing poorUnstable signal timing or differing up/down stream times indicate that the liquid is aerated or pipe surface is of poor

Page 40 - that can be cancelled out

455.4.2 Wall thickness out of rangeThe wall thickness that has been entered is out of range of the instrument.5.4.3 No data exists for this sensorA

Page 41

465.4.9 Enter a lining thickness firstThis message appears when in VIEW/EDIT SITE DATA the user has tried to enter a pipe lining material before ente

Page 42

476. APPLICATION INFORMATIONThe UFM 610 P is a Transit Time ultrasonic flowmeter that has been designed to work with Clamp On transducers, thusenabli

Page 43

48When ultrasound is transmitted from Transducer “X” to Transducer “Y” (REFLEX MODE) or Transducer “X” to “Z”(DIAGONAL MODE) the speed at which the so

Page 44

49The minimum length of upstream straight pipe is 20 Diameters and 10 Diameters downstream which ensures that accurateresults will be achieved. Flow m

Page 45

51. INTRODUCTIONThe UFM 610 P is a portable flowmeter designed for use on liquid flows in full pipes, which utilise “Clamp-On” Transducers.Easy to u

Page 46

50For all small pipes below 89mm, using 2MHz transducers, the bead of couplant used must be approximately 20mm long and2mm maximum diameter for the mo

Page 47 - Figure 16

516.2.3 Transducer set "D"The two 0.5 MHz transducer blocks are the same, there is no propagation rate measurement required when using tran

Page 48

526.5 Propagation velocityTo make a flow measurement using the UFM 610 P on any liquid, it is necessary to know the propagation velocity inmetres/sec

Page 49 - Figure 19

53Diagonal 110mmReflex 110mmReflex 89mmDiagonal 50mmReflex 50mmReflex 13mmDIAGONAL MPS 0.03 0.06 0.13 6.10 13.47|| | | | |REFLEX MPS 0.03 0.08 3.03 3.

Page 50

546.9 Liquid sound speedLiquid Sound Speeds at 25°CSubstance Form Index Specific Gravity Sound Speed∆v/ºC -m/s/ºCAcetic anhydride (CH3CO)2O 1.082 (20

Page 51 - Figure 22

55Dichloro methane CH2Cl21.327 1070 3.941,1-Dichloro-1,2,2,2 tetra fluoroethane CClF2-CClF21.455 665.3 3.73Diethyl ether C4H10O 0.713 985 4.87Diethyle

Page 52 - Figure 23

56Mesityloxide C6H16O 0.85 1310Methane CH40.162 405(-89.15ºC) 17.5Methanol CH4O 0.791 (20ºC) 1076 2.92Methyl acetate C3H6O20.934 1211o-Methylaniline C

Page 53 - Figure 26

57Refrigerant 21 CHCl2F 1.426 (0ºC) 891 3.97Refrigerant 22 CHClF21.491 (-69ºC) 893.9 4.79Refrigerant 113 CCl2F-CClF21.563 783.7 3.44Refrigerant 114 CC

Page 54

586.10 Solid sound speeds1. Use Shear Wave for “A” & “B” Transducers2. Use Long Wave for “C” & “D” TransducersMaterial Shear Wave m/s Long Wa

Page 55

597. TECHNICAL DATAENCLOSURE:IP65 Protection Class Material High Density P.U. FoamWeight < 1.5 KgDimensions 275 x 150 x 55 mmConnections IP65 Pro

Page 56

6SWITCH ON…CHECK BATTERY LEVELIF THE BATTERY SYMBOL ISFULL, THE UNIT IS CHARGEDPRESS ENTER(See 2.4)QUICK STARTPRESS ENTER(See 3.2)DIMENSION UNITSSELE

Page 57

609. WARRANTYThe ultrasonic flowmeter UFM 610 P is designed solely for measuring the volumetric flowrate of process products.This flowmeter is not ce

Page 58 - 6.10 Solid sound speeds

61IF YOU NEED TO RETURN FLOWMETERS FOR TESTING OR REPAIR TO KROHNE,PLEASE OBSERVE FOLLOWING:Your ultrasonic flowmeter has been supplied by a companywi

Page 59

7• The instrument selects the appropriate guiderail using the data entered and now displays the following. The sensor set canbe “A”, ”B”, ”C” or “D”

Page 60

8• Press ENTER to read flow.• Flow units can be changed by pressing the appropriate key. An additional key press will change the timescale of the re

Page 61

92. HARDWARE2.1 ConnectorsThere are six connectors on the electronic housing, three of which are directly connected to the transducer assemblies and

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