Krohne BATCHFLUX 5015 K EN User Manual

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© KROHNE 7.30925.31.00
07.03.2003
Installation and
operating instructions
BATCHFLUX 5015 K
Compact electromagnetic
flowmeters
Please note!
Do not open the housing of the BATCHFLUX IFM 5015 K.
Danger of contamination with substances likely to destroy the
moisture barrier of the electronic equipment (e.g. if CIP or SIP
cleaned from the outside).
Therefore, please contact your KROHNE Service engineer
before you open the housing.
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Summary of Contents

Page 1 - BATCHFLUX 5015 K

© KROHNE 7.30925.31.00 07.03.2003 Installation and operating instructions BATCHFLUX 5015 K Compact electromagnetic flowmeters Please note!

Page 2 - Contents

Installation and operating instructions 10 BATCHFLUX 1.4 Installation of the primary head 1.4.1 Device description • BATCHFLUX IFM 5015 K

Page 3 - Please note!

Installation and operating instructions 11BATCHFLUX 1.5 Size of connections 1.5.1 Fastening with tie bolts All dimensions in mm (inches) Fla

Page 4

Installation and operating instructions 12 BATCHFLUX 1.5.2 Fastening with bolts (option) All dimensions in mm (inches) * Flange-material : AIS

Page 5

Installation and operating instructions 13BATCHFLUX 2 Electrical connection 2.1 Important information Be sure to take note of the following in

Page 6 - 1.1 Important information

Installation and operating instructions 14 BATCHFLUX 2.3 Power supply and outputs Standard 4-pin connector M12x1 for 24 V DC power supply and

Page 7

Installation and operating instructions 15BATCHFLUX 3 Start-up Before powering the system, check that it has been correctly installed according to

Page 8

Installation and operating instructions 16 BATCHFLUX 3.2 Factory settings All operating data are factory-set according to your order specific

Page 9

Installation and operating instructions 17BATCHFLUX Part B IFC 015 signal converter 4 Operator control of signal converter with HHT 010 (option

Page 10

Installation and operating instructions 18 BATCHFLUX 4.2 Operating and check elements The following operating elements are featured on the hand

Page 11 - 1.5 Size of connections

Installation and operating instructions 19BATCHFLUX To change numbers Increase number Decrease number To shift cursor (flashing positi

Page 12

Installation and operating instructions 2 BATCHFLUX Contents System description 4 Standards and approvals 4 Product liability and warranty 4

Page 13 - 2 Electrical connection

Installation and operating instructions 20 BATCHFLUX 4.4 Table of settable functions Abbreviatioins used DN Nominal size, meter size Fmax Hi

Page 14

Installation and operating instructions 21BATCHFLUX Fct. Text Description and settings 1.3 L.F. CUTOFF Low-flow cutoff (SMU) • OFF (fixed

Page 15 - 3 Start-up

Installation and operating instructions 22 BATCHFLUX Fct. Text Description and settings 1.6 → VALUE P Set pulse value per unit volume (app

Page 16 - 3.2 Factory settings

Installation and operating instructions 23BATCHFLUX Fct. Text Description and settings 3.0 INSTALL. Installation menu 3.1 LANGUAGE Select

Page 17 - HHT 010 (option)

Installation and operating instructions 24 BATCHFLUX Fct. Text Description and settings 3.3 ZERO SET Zero calibration Note: Carry out only

Page 18 -  Display, 2nd line

Installation and operating instructions 25BATCHFLUX 4.5 Error messages in measuring mode The following list gives all errors that are likely to

Page 19 - BATCHFLUX

Installation and operating instructions 26 BATCHFLUX 4.6 Resetting totalizer and deleting error messages, RESET / QUIT menu Cancel error messa

Page 20

Installation and operating instructions 27BATCHFLUX Notes

Page 21

Installation and operating instructions 28 BATCHFLUX 5 Description of functions Please note! Do not open the housing of the BATCHFLUX IFM 5015

Page 22

Installation and operating instructions 29BATCHFLUX 5.4 Display with HHT 010 Fct. 1.4 DISPLAY Press key ↵ . → DISP.FLOW = Select unit for

Page 23

Installation and operating instructions 3BATCHFLUX Part C Special applications, functional checks, and service 36 - 42 6 Special applicat

Page 24

Installation and operating instructions 30 BATCHFLUX 5.6 Current output I No HARDWARE! Function must be set to “OFF”. Fct. 1.5 CUR.OUTP. I

Page 25

Installation and operating instructions 31BATCHFLUX → VALUE P = Set pulse value per unit volume, (appears only when “PULSE/VOL.“ has been se

Page 26

Installation and operating instructions 32 BATCHFLUX 5.8 Status output S (option) No HARDWARE! Function must be set to “OFF”. Fct. 1.7 IND.

Page 27

Installation and operating instructions 33BATCHFLUX 5.10 Entry Code Fct. 3.4 ENTRY CODE Press key → . Selection • NO (no code, press key →

Page 28 - 5 Description of functions

Installation and operating instructions 34 BATCHFLUX 5.12 User-definable unit Fct. 3.5 USER UNIT Press key → . → TEXT VOL. = Set the text

Page 29 - 5.4 Display with HHT 010

Installation and operating instructions 35BATCHFLUX 5.13 F/R mode, forward / reverse flow measurement • Refer to Sect. 2.3 for electrical connec

Page 30 - 5.7 Pulse output P

Installation and operating instructions 36 BATCHFLUX Part C Special applications, functional checks and service 6 Special applications Pl

Page 31

Installation and operating instructions 37BATCHFLUX 7 Functional checks 7.1 Zero check with signal converter IFC 015 Please note! Do not op

Page 32 - 5.9 Language

Installation and operating instructions 38 BATCHFLUX 7.2 Test of measuring range Q, Fct. 2.1 Please note! Do not open the housing of the BA

Page 33 - 5.11 Primary head

Installation and operating instructions 39BATCHFLUX 7.3 Hardware information and error status, Fct. 2.2 Please note! Do not open the housing o

Page 34 - 5.12 User-definable unit

Installation and operating instructions 4 BATCHFLUX System description The BATCHFLUX IFM 5015 K compact electromagnetic flowmeter is a precisio

Page 35

Installation and operating instructions 40 BATCHFLUX 8 Service Please note! Do not open the housing of the BATCHFLUX IFM 5015 K. Danger of con

Page 36 - 6 Special applications

Installation and operating instructions 41BATCHFLUX Notes

Page 37 - 7 Functional checks

Installation and operating instructions 42 BATCHFLUX 9 Illustration of printed circuit board Please note! Do not open the housing of the BA

Page 38

Installation and operating instructions 43BATCHFLUX Part D Technical Data, block diagram and measuring principle 10 Technical data 10.1 Flow

Page 39

Installation and operating instructions 44 BATCHFLUX 10.3 Signal converter Low-flow cutoff adjustable, cutoff ‘on’ value: 1 - 19 % cutoff

Page 40 - 8 Service

Installation and operating instructions 45BATCHFLUX 10.4 Error limits at reference conditions F = Error in % of MV MV = measured value Pulse

Page 41

Installation and operating instructions 46 BATCHFLUX 10.5 Dimensions and weights in mm (inches) DN 2.5 –15 / 1/10“ – ½“

Page 42

Installation and operating instructions 47BATCHFLUX DN 25 – 40 / 1“ – 1½“ Meter size Dimensions in mm (inches) W

Page 43 - 10 Technical data

Installation and operating instructions 48 BATCHFLUX 11 Block diagram The IFC 015 signal converter consists of 3 functional groups. Functional

Page 44 - 10.3 Signal converter

Installation and operating instructions 49BATCHFLUX 12 Measuring principle Flowmeter for electrically conductive liquids. Measurement is based

Page 45 - DN 2.5 – 6 /

Installation and operating instructions 5BATCHFLUX Functional description BATCHFLUX IFM 5015 K The volume to be filled into the container is m

Page 46 - 10.5 Dimensions and weights

Installation and operating instructions 50 BATCHFLUX Part E Annex E.1 Index Keyword Section-No. Fct-No. A Abbreviations 4.4 ADC = analog/d

Page 47 - 10.6 Instrument nameplates

Installation and operating instructions 51BATCHFLUX Keyword Section-No. Fct-No. N Number format of display 5.4, 5.5 1.4 O Operating pre

Page 48 - 11 Block diagram

Installation and operating instructions 52 BATCHFLUX E.2 Form to accompany returned device If you need to return flowmeters for testing or

Page 49 - 12 Measuring principle

AustraliaKROHNE Australia Pty Ltd.Unit 19 No.9, Hudson Ave.Castle Hill 2154, NSWTEL.: +61(0)2-98948711FAX: +61(0)2-98994855e-mail: [email protected].

Page 50 - Part E Annex

Installation and operating instructions 6 BATCHFLUX Part A System installation and start-up 1 Installation in the pipeline 1.1 Important in

Page 51

Installation and operating instructions 7BATCHFLUX 1.2 Suggestions for installation To avoid measuring errors due to air inclusion and vacuum,

Page 52

Installation and operating instructions 8 BATCHFLUX 1.3 Installation requirements Items supplied with flowmeter • BATCHFLUX IFM 5015 K comp

Page 53 - Overseas Representatives

Installation and operating instructions 9BATCHFLUX 1.3.1 Position of flanges Install flowmeter in line with the pipe axis. Pipe flange faces mus

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